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Trevor, thanks for the suggestions. No spaces in the filename or path but certainly worth checking.
I've just made a breakthrough however so please don't spend any more time on this for now. Will do some more tests & post results.

I did some tests and can confirm I got the PDF Javascript viewer (pdfjs) working with my Levure Android project in 2 ways:

1) copying all the pdfjs files with the packager using the "copy files" feature then using relative paths with levureAppFolder()
2) pre-copying the pdfjs files to the device and using absolute paths in the app

Glad to report it was nothing to do with Levure, just a variety of errors from me.